Dan Bachman
When I was 7, my father introduced me to model railroading when he brought home an HO engine and a few boxcars.  I was hooked and over the next 5 years we built a layout in our basement. Then my father was transferred halfway across the country and we left the layout behind. I can't remember if we couldn't get it out of the basement or if there wasn't room in the moving van. I haven't played with trains in the 45+ years since.  But I've wanted to...
 
I'm retired now and have the time and space for a layout. I developed in my mind what I thought was a good solution to the problem of a monolithic layout that was a permanent part of the house. I would make the railroad in sections that I could attach to each other and later disassemble to move to a new house if needed.  I started watching videos and researching it.  I quickly found out that my idea of a 'modular' layout was not new. I was also amazed by the new technologies like DCC. I've probably watched over 100 hours of YT videos over the last 2 months.
 
Two weeks ago I dove in.
 
With some leftover plywood, I started my first module.  I decided on the dimension 26x46".  I had just enough plywood and I figured it would be small enough for 2 people to carry it through a doorway.
 
I'm calling it Boxcar Gulch.
 
I found a bridge and abutments I liked.
Boxcar Gulch-1.jpg
 
A torsion box type of base should keep it rigid
Boxcar Gulch-2.jpg
 
Pink foam!  This is a new approach that I don't remember being used in the 70s
Boxcar Gulch-3.jpg
 
Elevated the road to match the foam
Boxcar Gulch-4.jpg
 
I scratch built the drainage pipes and steel plates (not sure what they are called)  to the abutments. The abutments need weathering at this point.
Boxcar Gulch-5.jpg
 
Boxcar Gulch-6.jpg
 
It's been a lot of fun so far. I'll post more as I progress...
Reply 17
tp
Sweet!
I took a long hiatus from this hobby too. And YouTube drew me back in.
Have fun!
Reply 5
RicharH
N ice! I can’t wait for more.
Richard
Reply 4
VP
Liking this lots changed in those years away
Vince P
Modeling fall 1979
Reply 5
Joseph Toth Jr.
Dan, COOL, absolutely COOL!
 
Be sure and provide us with updates! 👍
 
jtj
Reply 4
Jonathan Greenlees
Looks great!  😁
Jonathan Greenlees,
Chief Engineer on the Cottonwood Division of the Cateye & Southwestern Railroad.


My Journal (WIP):
 
laus Deo ✞
Reply 3
Dan Bachman
Thanks to everyone for their kind comments and likes.  I'm sure I'll learn a lot from everyone here.
 
You can see in one of the pics above that I carved the pink foam on the front right.  My intention was to have a road cross the tracks on the right side and my carving was a little aggressive. Once I drew out where the road would be, it was obvious the road was going to be too steep.  So I cut out a section of foam and replaced it with a piece that would be the road.
Boxcar Gulch-7.jpg
 
Once I was happy with that section of road, I added some additional foam for the embankments and a second layer of pink stuff on the other side of the track. After a very messy few minutes with an angle grinder (I need to get a hotwire cutter), most of the terraforming was done and I slapped a coat of gesso on everything pink.
Boxcar Gulch-8.jpg
 
I also drilled a few holes to give me options where I can run jumper wires to the rails.
Boxcar Gulch-8b.jpg
 
Now I need to think about how to fill the gap from the bottom of the gulch to the foam. Not sure plaster cloth will stick well to the painted wood.
Reply 8
VP
Looks good
Vince P
Modeling fall 1979
Reply 3
Dan Bachman
So to fill the gap from the bottom of the gulch up to the pink foam--I ended up adding piles of FastMâché on the floor and then while it was still a little wet, draping plaster cloth and pushing it into the FastMâchéf.  This worked quite well and it should provide a solid enough base/wall to add plaster to.
Boxcar Gulch-9.jpgBoxcar Gulch-13.jpg
 
On to the rocks.  My original idea was to use real rocks.  I sourced some fissile shale and played around with it. It was soft enough that you could split it easily and  sanding the edges with 220 would soften the corners. But I couldn't get the fine  detail that I thought looked proper scale. I'll crush up the shale and use it for boulders, smaller rocks and sand.
 
So plaster it is. I did a test run where I threw the plaster  on some scrap foam and formed it, I liked the results.
 
I used an old kitchen knife and a drywall spatula  to form the rock, creating splits and texture. Running a stiff chip brush softened up some of the hard corners. I was going for a shale/sedimentary rock and I like the results of the first effort. I'm interested in what the forum thinks....
 
Boxcar Gulch-14.jpgBoxcar Gulch-15.jpg
 
More to come....
Reply 3
RicharH
Smart. I like it.
Reply 1
George Hofmann ku7u
I threw the plaster  on some scrap foam and formed it
The result of that looks superb. But can you explain that process a bit more?
 
Thanks
George
Pacific, WA
lose, verb - to forego possession of something
loose, adjective - not tight!
Reply 0
Dan Bachman
Hey George,
 
Youtuber BNSFUPRailroader has a great video where he demonstrates the process:
 
He's creating very rounded/weathered rock formations.  Using the stiff chip brush gives the more rounded look.  I used the brush very sparingly and mostly on the tops of the rock formations.  I wanted more of the sharp edges that shows the  cleaving/splitting of a shale/slate type rock.
Reply 1
Reply